Building the TotalBoat Sport Dory – Episode 20

If you can’t make it next Saturday the 14th to our Annual Tent Sale to meet Louis Sauzedde and see the Dory in progress, then we really hope you’ll tune in to watch Lou apply a special kevlar/carbon combo weave onto the bottom of the TotalBoat Sport Dory.  Again, reaching for the TotalBoat 2:1 epoxy … Read More


Episode 19: Building the TotalBoat Sport Dory

It’s Q&A time! Tune in to Episode 19 to get answers to many of the pressing questions being asked of Louis Sauzedde and his unconventional dory build. Some unusual boat building is leaving many of you wondering how he plans to bring it all together, and if some of Lou’s unique methods will work out … Read More


Episode 16: Building the TotalBoat Sport Dory – The Bottom

  It’s time to put the bottom of TotalBoat Sport Dory together, but before Lou can do that, he has to get everything set up properly. The idea is that he’s going to layup everything at once, the two layers of bottom with the carbon fiber in between. You’ll remember Lou had glued the second … Read More


Episode 15: Building the TotalBoat Sport Dory – Lou Is Back!

  He’s back! Lou has been under the weather, but he’s better and we are so glad he’s back and ready to carry on building the TotalBoat Sport Dory.  In episode 15, Lou attaches the first garboard plank.  The first step is to apply some Totalboat 5:1 Epoxy Resin with the slow hardener to the … Read More


Episode 14 – Building the TotalBoat Sport Dory

  This a big moment in the TotalBoat Sport Dory build, because in this weeks episode Lou will be gluing the plastic frames into the first layer of bottom.  The frames are made of UHMW plastic, which is very strong, but still bendable. Watch Lou’s latest in Episode 14 as the Dory starts to come … Read More


Episode 13: Building the TotalBoat Sport Dory

Welcome back to Lou’s boat shop and to Episode 13 of Building the TotalBoat Sport Dory. Lou is working on the transom, slowly and precisely adjusting the fit and bevel of the sides and bottom of the wood to fit the false bottom.  Using his electric and block planers, he moves slowly to get the … Read More


Episode 12: Building the TotalBoat Sport Dory

We’re back with some holiday cheer for you in the way of some Louis Sauzedde that we are certain you’ve been missing.  Step back into the Open Door Boatshop and watch as Lou gets ready to install the stem on our TotalBoat Sport Dory.  You’ll remember a few weeks back, Lou steamed the first stem piece … Read More


Episode 11 – Building the TotalBoat Sport Dory

We hope you’ll be thankful that Lou is back this week – and a few days early – so you’re not pacing around the turkey table waiting for the Thursday night upload. In episode 11, Lou is working on the garboard plank and shows us a helpful tip about how to transfer the pattern of … Read More


Episode 10 – Building the TotalBoat Sport Dory

Louis is switching things up this week and stepping away from the Dory mold to start steam bending the wood for the stem. It’s going to be made out of a nice piece of seasoned white oak that he is going to compression steam bend.  He’s using standard 6mil poly and will pull the piece of … Read More


Episode 9: Building the TotalBoat Sport Dory

Louis is back and he’s ready to get to work! With our jig complete, it’s time to start building the TotalBoat Sport Dory.  Lou starts by planing down the edge of the first layer of cedar bottom.  Using an electric plane and then a block plane, Lou continues the progressive bevel from the mold up … Read More


Episode 8 – Building the TotalBoat Sport Dory

In Episode 8 of Building the TotalBoat Sport Dory, Lou continues with the building of the all-important jig that the Sport Dory itself will be built upon. In the last episode, Lou showed us how to size and cut the pieces of the three layer “false bottom” that will be used on this jig, and … Read More


Louis Sauzedde: Tomorrow Night 10/19 at Herreshoff Marine Museum

  “Tips From a Shipwright” with Louis Sauzedde & Halsey Fulton  October 19th, 2017 6:00 PM – TOMORROW NIGHT!  Come join Louis Sauzedde for an evening of Tips from a Shipwright. With over 55 working years as a professional shipwright under his rope-belt, Louis Sauzedde has a lifetime of knowledge when it comes to building … Read More


Building the TotalBoat Sport Dory – Episode 5

In episode 5 we can see that the Sport Dory is starting to take shape – as in, we can see the shape of the boat by the end! In this episode, Lou begins the assembly of his production Dory jig using the sections he created in the last episode. The molds each have two … Read More


Building the TotalBoat Sport Dory – Episode 4

  Lou is getting his hands dirty in Episode 4 as he tackles the important job of converting his table of offsets, to actual cuts on pieces of wood he is using to construct the stations for the dory. The stations will form the mold that his beautiful planks, sourced in episodes 1 and 2, … Read More